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清洗步骤对于铝卷生产的有什么作用?

来源:http://www.jndclyyxgs.com/ 发布时间:2021-10-07

铝卷在冷轧制过程中,因轧辊与铝板表面摩擦和碾压,其表面会产生细微的氧化铝粉脱落和吸附,轧制油及其附带悬浮成分会残留在铝卷表面,对铝卷复合、涂装等成品加工造成不利影响。
During the cold rolling process of aluminum coil, due to the friction and rolling of roll and aluminum plate surface, fine aluminum oxide powder will fall off and adsorb on its surface, and rolling oil and its attached suspended components will remain on the surface of aluminum coil, which will have an adverse impact on the processing of aluminum coil composite, coating and other finished products.
拉弯矫直时由于带材在辊上产生剧烈弯曲变形,对带材施加的张力一部分转化为带材对张力辊的压力,并形成摩擦力,带动辊组。如果氧化铝卷表面未经清洗,变形时氧化铝粉脱落,随着油污一起附在张力辊的辊面,使辊面产生磨损,并造成铝板略伤,故必须通过专门的清洗装置进行清洗。
During tension bending and straightening, due to the severe bending deformation of the strip on the roll, part of the tension applied to the strip is transformed into the pressure of the strip on the tension roll, forming friction and driving the roll group. If the surface of the alumina roll is not cleaned, the aluminum oxide powder falls off during deformation and is attached to the roll surface of the tension roll along with the oil stain, resulting in wear on the roll surface and slight injury to the aluminum plate, so it must be cleaned by a special cleaning device.

铝卷生产厂家
铝卷清洗就是利用压力泵对清洗介质加压,对带材表面进行非接触式喷洗或接触式刷洗,使材料表面的铝粉油污溶解脱落到清洗介质中,再经挤干辊挤干和高压空气吹扫,甚至高温空气烘干,以获得洁净干燥的铝卷。
Aluminum coil cleaning is to use the pressure pump to pressurize the cleaning medium and carry out non-contact spray cleaning or contact brushing on the strip surface, so that the aluminum powder oil on the material surface dissolves and falls off into the cleaning medium, and then is squeezed by the squeezing roller, purged by high-pressure air, and even dried by high-temperature air, so as to obtain clean and dry aluminum coil.
同时,通过不断补充清洗介质与在线循环过滤系统同时使用,使清洗介质保持足量和清洁,并大大节约热能和清洗介质。目前,铝卷加工行业的拉弯矫直机常用的清洗介质有清洗剂(或称溶剂油)、软化热水、化学溶剂。
At the same time, by continuously replenishing the cleaning medium and using the on-line circulating filtration system at the same time, the cleaning medium can be kept sufficient and clean, and the heat energy and cleaning medium can be greatly saved. At present, the commonly used cleaning media of stretch bending straightener in aluminum coil processing industry include cleaning agent (or solvent oil), softened hot water and chemical solvent.